Developments by Ford Help Make Conductive Charging The Choice
4 December 1998
New Developments by Ford Help Make Conductive Charging The Clear Choice for Customers* Ford helps develop $295 Wall Box for charging * Ford's newest EV charger technology cuts time, costs, and wear and tear on battery PHOENIX, Dec. 3 -- Ford Motor Company today announced its participation in a program to offer a conductive charging wall box for as little as $295. "By dramatically lowering the cost of infrastructure, we are saying to the customer that we have removed another obstacle to owning an electric vehicle," says Mike McCabe, Ford Alternative Fuel Vehicle worldwide marketing manager. "Ford believes that conductive charging will be the choice for electric vehicle (EV) customers and we want to do all we can to make charging convenient and cost effective for our customers." For some customers such as those in California, the availability of rebates can bring the total cost of buying and installing conductive charging systems down to almost zero. In California, Ford will offer a rebate of up to $500 on the purchase and installation of a conductive charging Power Control Station (PCS). Ford's rebate is in addition to a California Energy Commission rebate of $500, and a South Coast Air Quality Management District rebate of $250. In total, these rebates will allow customers to have an installed PCS for almost no cost. "This is a great program and an example of Ford and California working together to make it more affordable to bring clean vehicles to the marketplace," added McCabe. EV chargers come with a variety of features and cost options. With the most expensive systems, the $1,250 offered in rebates may not cover the full cost, but significantly reduces the overall cost of purchase and installation. Conductive charging wall boxes available for sale include the AVCON 'Power Pak' Series PCS, the EVI Model DS-50 PCS and the EVI/SCI 'Full Featured' PCS. Ford conductive charging technology advances for the future: Ford engineers have devised a way to make conductive charging even simpler on future Ford EVs. The advance involves eliminating today's on-board charger and moving charging functions to the vehicle's Traction Inverter Module (TIM), which not only will save its EV customers money, but also extends the life of the vehicle's battery. "This is a significant advancement in electric vehicle charging technology in that it simplifies the whole system," says John Wallace, director of Ford Alternative Fuel Vehicle Programs. "By taking the charging functions off the vehicle, we have reduced overall weight, increased speed, and reduced costs. This is another example of the efficiency of a conductive charging system." Removing the on-board charger and replacing its function with the TIM takes more than 20 pounds of weight off of the vehicle and also provides a significant cost savings. Additionally, the improved system greatly reduces the number of parts associated with charging the Ranger EV by 1,500, decreasing complexity and increasing reliability. "The TIM is the brains of the Ranger EV and we realized that it could more easily and efficiently perform the same tasks as the charger," says Wallace. "And it is powerful, generating enough energy to power four houses simultaneously, or even a large radio station." The TIM serves a variety of other functions, including controlling the Ranger EV's powertrain. This microprocessor is located in the rear of the vehicle directly above the motor/transaxle. The TIM is a specialized computer that continuously monitors driver inputs such as the accelerator and brake pedals to determine what the driver wants to do -- for example, speed up or slow down. The TIM translates these driver inputs and determines how much power to provide to the motor/transaxle in order to satisfy the driver's wants.